Mejo

Composites

Sandwich panels and aluminium composite panels in lightweight designs

Do you want to implement complex projects while using less material and reducing weight – all without the need to make compromises in terms of quality and stability? A lower weight despite higher flexural rigidity – a key feature of our lightweight panels. With our wide range of sandwich panels and honeycomb composite panels, we’re sure to have the right solution for you in stock.

Composites – Product overview

Lightweight. Strong. Sustainable.

For projects that stand the test of time.

Product comparison

STALUFLEX®

CoreTrapezoidal structure
Thickness6 mm, 10 mm, 15 mm,
20 mm, 25 mm
Width1500 mm
Length3050 mm
Cover sheet thickness0.9 mm on both sides
Brandschutzklassenicht brennbar (A1)
Surface finisheine Seite reinweiß lackiert (RAL 9010),
die andere Seite grundiert
Price segment
€€

LUXBOARD

CoreHoneycomb
Thickness4 mm, 6 mm, 8 mm, 10 mm, 12 mm,
15 mm, 20 mm, 25 mm, 30 mm, 34 mm
(andere Stärken auf Anfrage)
Width1280, 1530 mm (untrimmed)
Length2050 mm, 2500 mm, 3050 mm,
4050 mm, 5050 mm, 6250 mm
Cover sheet thicknessVorder- und Rückseite je 1,0 und 0,5 mm;
andere Dicken auf Anfrage
Brandschutzklassenicht brennbar (A2)
Surface finishprimer
Price segment

ALUCORE®

CoreHoneycomb
Thickness5 mm, 5 mm, 6 mm, 10 mm,
15 mm, 20 mm, 25 mm
Width1250 mm, 1500 mm
Length2050 mm, 2500 mm, 3050 mm,
4050 mm, 5050 mm, 6250 mm
Cover sheet thicknesszwischen 0,5 mm und 1,0 mm
je nach Plattenstärke
Brandschutzklasseschwer entflammbar (B1)
Surface finishbeidseitig platinweiß (ähnlich RAL 9003),
einbrennlackiert
Price segment
€€€

No Name Frame®

Our specialised profiles for composite panels are suitable for all common panel thicknesses – from 6 mm to 25 mm. We can produce profiles from scratch for other panel thicknesses or special designs. 

We saw the lightweight panels to size using 5-axis CNC machines and panel saws. A wide range of machining options are available for the panels:

  • Sawing, milling and drilling
  • Surface coating with films, HPL laminate, sheet metal (aluminium, steel, stainless steel), linoleum, floor covering, a wide range of plastics
  • Surface treatment through lacquering
  • Shaping of the panels using bending and folding techniques
  • Connection/fixing systems using riveting, thread fastening and adhesive bonding
  • Various edge sealing options using ABS edge banding (edge protection), aluminium profiles, folded cover sheets and sealing

Do you have specific requirements for your project? No problem: We can manufacture honeycomb composite panels or sandwich panels that are custom-made according to your specifications. With custom-made panels, you can integrate local reinforcing elements, inlays or channels in the core.

In addition to custom designs centred around the honeycomb core, we also enable the integrated construction of composite panels based on CORAPAN® and CORAHEX® with an extruded polystyrene core or honeycomb core in different bulk density classes and approval classes.

Composites and sustainability

Our sandwich panels and honeycomb composite panels are energy-efficient and sustainable solutions. Thanks to their low weight, they enable significant energy savings, for example, in vehicle construction. Our aluminium honeycomb composite panels are also 100% recyclable – if you ever need to recycle them. After all, these lightweight panels are made for projects that stand the test of time.

REFERENCES

Containermanufaktur

Universitätsspital Basel

Your experienced partner in lightweight construction – for three decades

Our composites experts will guide you through the planning and implementation of your project. We’re here for you!

Tom Topola
Tom Topola

+49 211 99890–12
tom.topola@mejo.de