Mejo

FAQ

You can find answers to the most frequently asked questions here. Can’t find the answer to your question? Send your question to us using the contact form.

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General questions

about delivery, prices, material and manufacturing

Custom profiles

Custom, extruded aluminium profiles

No Name Konstruktion®

Construction profiles

No Name Solar®

mounting rails

Composites

Composite panels

No Name Frame®

Composite panel profiles

Frequently asked questions: General

Delivery, prices, material characteristics and manufacturing

Our main target group, professional purchasers from trade and industry, make tactical use of fluctuations in aluminium stock exchange prices as part of their business activities. Private customers base their purchases on fixed price lists. Therefore, we do not have price lists. The LME price is a tool that we use on a daily basis. The price fluctuates based on demand, the market environment and the quantity required. However, we are also happy to enter into framework agreements to fix the price for an agreed quantity over a certain period of time. Please send your enquiry to our experts using the contact form.

We are focused on B2B transactions; our main target group is professional purchasers from trade and industry. We also deliver to private individuals in rare cases. The minimum order value is always €150, regardless of whether the order is placed by a company or a private individual.

Why? Between 20 and 30 lorries arrive at our warehouses in Viersen and Düsseldorf every day. The profiles in these lorries need to be unloaded, placed into storage, transferred and picked. This means that we need to have correspondingly large racking systems and also means that the in-plant transport distances are too large to be able to process individual profiles or very small quantities economically. We specialise in the handling of larger quantities and we are focused on the price for these quantities specifically.

All static values can be downloaded here . This enables a calculation to be performed for all load parameters.

As is always the case, this depends on the application. Normally, a coating for mounting rails, for example, is not necessarily required and is mainly only used for cosmetic purposes. The majority of the NNS® profiles are made of uncoated aluminium from the AlMgSi class and therefore offer good resistance to weathering and corrosion. These alloys are also approved for use on ships, amongst other applications, and are considered to be resistant to corrosion by seawater.

Nevertheless, we generally recommend having profiles coated if they are going to be used in the area of the North Sea and Baltic Sea coastlines or on any islands. Contact with salt air or acidic air can always result in the excessive corrosion of aluminium. This can be prevented by having the profiles anodised or coated. When it comes to corrosion, it is essential to review your individual requirements in each case.

In normal cases, aluminium profiles do not need to be anodised from a technical perspective (see corrosion). Nevertheless, in this case too, it all depends on the intended purpose of the profiles and where they are used. Anodising aluminium also creates an even, matte surface, and therefore an elegant and attractive aesthetic. Other advantages: no visible fingerprints and the material is more resistant to discolouration and verdigris.

We use the extrusion process to manufacture aluminium profiles. During the extrusion process, an aluminium billet is heated until it is malleable enough for the extrusion operation. The hot aluminium is then transferred to the extrusion press and pushed through a die using a high amount of force. The die determines the shape of the finished profile. The extruded aluminium profile is then cooled, stretched, hardened and cut to the required size. During the final step, any reworking that is required is carried out.

We provide a more detailed look at the extrusion process here.

We use a collection of over 30 extrusion presses with compressive forces of between 400 and 8,000 tonnes. Our plants are located in Turkey, Italy, Spain, Thailand and China. We purchase the appropriate production capacities and time slots in our partner plants.

With extruded aluminium profiles, there is almost no limit to the variety of shapes that can be produced. It is even possible to integrate features such as click connections or screw channels. Thin walls can also be achieved depending on the cross-section. The extrusion process is very cost-effective compared to other methods used to manufacture semi-finished aluminium products.

Aluminium is an expensive material and always has been. Aluminium is ideally suited for recycling due to its price. And recycling has played an important role in the history of aluminium. Aluminium is durable and can be fed back into the materials cycle an infinite number of times. That is why we offer our larger customers and system partners an eco-friendly recycling service for aluminium chips and sections. We then credit the relevant amount to your account following receipt of the scrap aluminium.

We do not want to supply everything to everyone. We want to offer customers who know what they want the opportunity to purchase standardised aluminium profiles in a more cost-effective way. We are able to do this because:

We press large volumes of profiles ourselves. We pool our requirements for custom profiles, standard profiles, solar profiles and construction profiles to enable worldwide sourcing. We do not unnecessarily inflate our warehousing costs by stocking rarely needed accessories or special products. We only stock items that exceed a certain turnover rate. We store large quantities of our products together in large central warehouses in Germany.

Frequently asked questions: Custom profiles

Everything related to special profiles and custom profiles

Yes. We offer custom profiles and special profiles. These profiles can be designed according to your specific requirements. We are happy to advise you regarding the feasibility of your individual designs.

For a made-to-order profile based on your design, we first need a detailed CAD drawing (DWG or DXF formats). As soon as our experts know the area in which the profile is to be used, a comprehensive consultation and evaluation will take place to review the producibility of the profile and any optimisations that may be necessary to make the profile more suitable for the extrusion process. Clarification should also be provided in advance about which alloy is to be used for the aluminium profile. At mejo, you can also commission a surface treatment and specify the length and length tolerances of the aluminium profiles. The profiles can then be cut to size, if required. Based on the information listed above, we review our production capabilities and provide a quotation. We have the right press for every profile.

You can find more information about the production of a custom aluminium profile in our blog.

On a total of 6 melting furnace lines, we can produce alloys from the aluminium 6000 series:

  • EN-AW 6060
  • EN-AW 6061
  • EN-AW 6063
  • EN-AW 6005
  • EN-AW 6005A
  • EN-AW 6082
  • Drilling
  • CNC milling
  • Sawing
  • Tapping
  • Punching
  • RSA deburring
  • Vibratory finishing (“Trowalising”)
  • Grinding
  • Brushing
  • Polishing
  • Foiling – wood-look/wood-effect through to special packaging and thermally insulated profiles

Whether you want a powder-coated finish, an anodised finish or a wood-effect coating – the choice is yours!

Frequently asked questions about:

No Name Konstruktion® construction profiles

We believe that it is time to make the business around compatible profiles more honest, fairer and less arrogant. We need more practicality and fewer unnecessary frills.

Our strengths are our reachability and our stock. If a company’s reported “average stock level” is higher than its published balance sheet total, then the stock level is nothing but marketing. That is not what we do.

mejo Metall Josten GmbH & Co. KG has been in business since 1932, and our main business activity is the cost-effective production of aluminium profiles. We do not hide behind multiple websites with more or less the same content and always with the same partners and managing directors. We do not build frames and create competition for our customers. We are focused on aluminium profiles and the semi-finished goods business.

ESD is short for electrostatic discharge. Two factors come into play here:

  • Aluminium is electrically conductive.
  • An anodised coating – i.e. aluminium oxide – is not electrically conductive.

In applications where ESD is a factor, the most common type of profiles are mill finish profiles. However, mill finish aluminium profiles also have a natural oxide layer.

In order for electricity to pass through the aluminium profile, a penetration must be made through the anodised layer or the natural oxide layer in the relevant area of the profile. This can be achieved through local grinding, a bore or through appropriate accessories or connectors.

An aluminium profile and accessories alone do not make a frame ESD-safe.

During the anodising process, the profiles are submerged in an acid electrolyte bath and an electrical current is passed through the solution. As a result of this process, aluminium is converted into aluminium oxide and the thickness of the natural oxide layer on the surface is increased and evenly distributed. However, at the contact points where the electrical current is introduced, burnt, crusted marks are left on the surface. These areas can no longer be used as intended. The contact points are usually around 50 mm each at both ends of the profile. Unlike most suppliers, we remove these contact points on most items. The price for NNK® profiles relates only to the usable length. Therefore, it is important to focus on the usable length when comparing prices.

We do not build frames and create competition for our customers. We are focused on aluminium profiles.

Our NNK® profiles are generally E6 EV1 – i.e. in a colourless or anodised natural finish. This means that the aluminium profile is immersed in a sulphuric acid bath and an electric current is passed through the sulphuric acid solution, which oxidises the aluminium and transforms the surface into aluminium oxide. No dye or similar colouring agent is used during this process. Instead, the surface that was already there is transformed into a colourless oxide layer, and the surface that was already there can vary based on the different batches, production facilities and time frames. Even when the umbrella term “EN AW 6063 aluminium profile in the T66 temper, manufactured in accordance with DIN EN 573/755” is used, each batch that falls within the limits specified by the DIN is slightly different.

This means that there is always a possibility of colour variations between different batches. This is an unavoidable result of the production process and, therefore, does not constitute grounds for a complaint. If you are seeking the highest possible level of colour consistency, then please let us know this before commissioning a job so that we can – if possible – select profiles or sections from the same batch. Please note that, due to our high throughput, we cannot always guarantee that you will receive products from the same batch, especially when different geometries are ordered and when orders are placed at different times. After all, once a batch has been sold and used up, then it is no longer in stock.

Frequently asked questions about:

No Name Solar® mounting rails

No Name Solar® is ideally suited for solar engineering specialists whose core business activities involve the installation of medium-output to high-output PV systems and the design and planning of custom systems, and who have specialised purchasing departments for components. NNS® is an ideal mounting rail kit for this target group specifically – offering an optimum solution for any intended use and any span.

If the NNS® profiles don’t quite meet your requirements and you use a custom system, then our custom profiles are the right choice for you.

We supply individual components for use in customer systems. The certification of individual components is not possible according to the guidelines of the Deutsches Institut für Bautechnik (DIBt). However, the customer can obtain an approval for the individual customer system.

No, we do not offer end caps or side covers for profiles. End caps inhibit water run-off and ventilation of the profiles. However, both of these are necessary to avoid discolouration and corrosion at cut edges or contact points.

Not usually. In areas where very frequent high loads are expected and areas that are subject to heavy snow and high winds, “Loctite” can be used as an additional bonding agent when fitting the screws. This also provides additional protection against theft.

A system-based static structural analysis can only be carried out for a complete system, consisting of panels from a specific manufacturer and the complete supporting structure. As a supplier of aluminium profiles, we cannot and are not permitted to provide general static structural analyses for PV systems. We are not electricians or roofers, and the factors affecting specific roofs are outside of our area of expertise. Our business is focused on aluminium profiles. We can refer you to appropriate structural engineers upon request. Ultimately, it is up to the customer to decide whether the profiles are suitable for the intended application.

The reason for the uneven module heights and also, most importantly, for the hooks on the contact surfaces, is the different tolerances of the module frames.

For example, we press with tolerances in accordance with EN 12020, but we do not always know which frame tolerances are specified by the module manufacturers. As a press shop, we know the tolerance standards better than any module manufacturer, however, there are multiple permitted standards for tolerances, including EN 755 and DIN 1748 (both for standard profiles) and EN 12020 and DIN 17615 (both for precision profiles). The difference is huge. For frames that come from us, we know what we have to press. However, for frames that are not pressed by us, we do not know this. Therefore, we designed our profiles so that they can handle tolerances of up to approx. 1 mm.

For this purpose, the hooks have a height of approx. 0.3 to 0.5 mm. For the end caps, dimension A is the measurement from the ground to the smooth contact surface – i.e. not including the hooks.

However, we are also more than happy to produce your chosen profile for all other dimensions – and we also offer this option for module manufacturers.

Of course. In the profile technology business area, we offer a service for individual special profiles and custom profiles. We guarantee that we will find the right press for your individual systems in our network of extrusion plants.

Frequently asked questions about:

No Name Frame® composite panel profiles

NNF® composite panel profiles are compatible with all standard panel thicknesses and can be used for products such as ALUCORE®, LUXBOARD, CORAPAN®, CORAHEX®, ALUCOBOND®, STALUFLEX® and other products.

NNF® profiles are ideal for projects in which aluminium composite panels are used as end elements and connection elements – e.g. in architecture, in vehicle construction or in shipbuilding.

We supply our composite panel profiles untreated, with an anodised finish or with a powder-coated finish. For the anodised version, the colours available include silver, black and various bronze tones. We can offer powder-coated versions in every colour that is available from the powder manufacturer.

Our NNF® profiles are generally available from stock at short notice and are usually delivered within 1 to 2 weeks. This does not apply for special geometries or machined profiles.

Yes, profiles for specific panel thicknesses or special designs can be manufactured to order upon request. Please get in touch with us to discuss this.

Choosing the right profile depends on the thickness of the composite panel used. Thanks to our many years of experience, we can provide you with comprehensive technical support, including advice about optimal use and processing. You can find an overview as well as more detailed information about the available composite panel profiles at: NNF® composite panel profiles

Yes, we are happy to provide you with a sample of the No Name Frame® composite panel profile you need so that you can see the quality and properties of our material for yourself. Please contact us to discuss further details.

Frequently asked questions about:

What’s behind “No Name”!

No Name Konstruktion® (NNK®), No Name Solar® (NNS®) and No Name Frame® (NNF®) are our brands. They play on common preconceptions and are intended to encourage our customers to move away from the old ways of doing things and ask themselves the following questions:

  • Where do they think aluminium profiles are pressed?
  • Where does the aluminium for the profiles come from?
  • Who calculates the technical or metallurgical values?
  • Who determines the composition of an alloy?
  • Who specifies the requirements for the extrusion weld seams and thereby ensures that a profile has the necessary tensile strength?
  • Who controls the static structural requirements and therefore determines the profile geometry?
  • Who defines the tolerances and technological values of the profiles?

Have you ever looked at your profiles and your competitors’ profiles? Could it not be said that the “differentiating features” exist purely for difference’s sake, since the technological requirements are already firmly defined?

If you answered these questions with either “a press shop” or the “DIN” (German Institute for Standardization), then perhaps “No Name” is more than just “No Name”.

Let’s look at an example of the types of statements often used for laypersons: “Ideal primary material with a purity of 99.7%”. 

The composition is specified in DIN EN 573 and is not a company-specific quality criterion. Another factor is whether the alloy is produced using primary or secondary aluminium. However, because custom profiles manufactured according to drawings and construction profiles are almost always anodised, the alloy is always produced by melting primary aluminium. Therefore, for technical reasons, No Name Konstruktion® construction profiles are made of primary aluminium with a standardised purity of over 99.7%. This is only logical for specialists in this area, but it is not a unique quality criterion.

Quality results from the die making process and the extrusion plant – not from marketing.

Our brands are registered and legally protected.

All production facilities that manufacture NNK®, NNF® and NNS® profiles are certified to ISO 9001.

NNK®, NNF® and NNS® are not stand-alone systems and are designed to be compatible with standard components. Every accessory that is usually advertised on the market as being “item compatible” or “Bosch compatible” can fit in our slots.

The dealer service offered by mejo Metall Josten GmbH & Co. KG supplies aluminium profiles to retail companies, frame construction specialists and system suppliers. Either pressed according to individual specifications or from our standard range. We also provide direct neutral delivery on behalf of system suppliers or online stores.

Frequently asked questions about:

Composites – General information

Composites – General information

Our sandwich panels made of aluminium honeycomb composite panels are generally available directly from stock within 1 to 2 weeks. If you need the panels even more urgently, then we recommend getting in touch with us directly so that we can work on finding a solution for an even quicker delivery.

We are happy to provide you with a sample pack so that you can see the quality and properties of our material for yourself. Please contact us to request your sample pack and discuss further details.

We offer individual cutting and milling services on modern 5-axis CNC machines and panel saws according to customer requirements – including sawing, milling, drilling and surface coating. Our range of services also includes shaping the panels using bending and folding techniques, implementing a range of fixing systems and applying various finishes, including lacquer finishes and self-adhesive films.

Frequently asked questions about:

ALUCORE®

Yes, the panels are suitable for use in outdoor applications thanks to their excellent weather resistance and long-term durability. However, the open edges must be protected against atmospheric influences. This can be done using our No Name Frame® composite panel profiles, for example.

ALUCORE® offers significantly higher flexural rigidity compared to a standard aluminium panel at the same weight. The use of honeycomb core technology significantly increases the rigidity of the panels, which makes ALUCORE® the preferred choice over heavier materials such as steel. You can also find the load tables related to flexural rigidity on the ALUCORE® product page.

ALUCORE® is supplied in platinum white, which is similar to RAL 9003, as standard. If you want a specific colour, please contact us directly to discuss the various options.

The flatness of ALUCORE® panels can be influenced by the panel thickness. This is because changes in the panel thickness can affect how the material behaves under load. You can find further details about this here: Downloads

ALUCORE® is known for its durability, but the specific lifespan of ALUCORE® depends on the conditions it is used in and how well it is maintained.

You can find a data sheet for ALUCORE® here: Downloads

Just like a normal aluminium panel, ALUCORE® can be processed using standard tools such as hand-held circular saws and jigsaws. Whether sawing, milling, bending, pressing, drilling, bonding, painting/printing or installing – the possibilities are endless.

Finished edges can be achieved using various techniques, including folding, ABS edge banding or finishing with an aluminium profile in order to create a clean and durable finished edge. You can also see all the edging options at Downloads.

ALUCORE® has MED approval (EC type examination certificate, wheel mark) and US Coast Guard approval. These certificates apply to flame-retardant surface materials and floor coverings with low flame-spread characteristics.

In the building and construction sector, ALUCORE® has the B1 (flame-retardant) fire protection classification according to DIN 4102 and the A2 fire protection classification according to DIN EN 13501-1. For the British market, ALUCORE® meets the requirements set out in BS 476, Part 6 and Part 7.

For railway vehicles, ALUCORE® meets the requirements for the S5 / SR2 / ST2 classifications according to DIN 5510 (Germany), for the HL3 hazard level for R1 according to EN 45545 (EU) and for NF F 16-101 and NF P 92-501 in France.

When it comes to choosing the right ALUCORE® thickness, we recommend that you carefully analyse the requirements of the project and get in touch with us so that we can offer technical advice, if necessary. 

 

Frequently asked questions about:

LUXBOARD

LUXBOARD is frequently used when fitting out the interiors of ships, railway vehicles and commercial vehicles. It is also used in modern interior design, for machine housings and for functional ceilings.

The panels are made by different manufacturers, and each panel has its own particular advantages. However, the main difference is the surface finish. ALUCORE® has a platinum white, stove-enamelled finish and is coated with a protective film. In the case of LUXBOARD, the panels are finished with a primer during the manufacturing process and are intended for coating at a later point in time.

Thanks to its high corrosion resistance and weather resistance, LUXBOARD is also suitable for outdoor applications.

Thanks to its excellent flexural rigidity and low weight, LUXBOARD is ideal for building partition walls in various areas of application. The factory-primed surface makes it easier to apply individual laminated finishes.

LUXBOARD is non-combustible and highly resistant to corrosion by seawater, which makes it ideally suited to applications in the maritime sector and the shipbuilding industry. LUXBOARD has the relevant certifications for these industries. The factory-primed surface makes it easier to apply individual laminated finishes.

The panels are always finished with a primer as standard. Upon request and above a specific minimum quantity, the panels can be manufactured in a colour of your choice.

When it comes to choosing the right LUXBOARD thickness, we recommend that you carefully analyse the requirements of the project and get in touch with us so that we can offer technical advice, if necessary. 

Frequently asked questions about:

STALUFLEX ® 

The main areas of application for STALUFLEX® include the building and construction sector, machine housings, furniture building, shipbuilding, transport and industry, the railway sector and all sectors that require impressive mechanical properties, lightweight design and fire resistance.

The panels are made by different manufacturers, and each panel has its own particular advantages. However, the main differences are the surface finish and the core.

  • ALUCORE® is an aluminium honeycomb composite panel that is stove-lacquered in platinum white and coated with a protective film.
  • In the case of LUXBOARD, the aluminium honeycomb composite panels are finished with a primer during the manufacturing process and are intended for coating at a later point in time.
  • STALUFLEX® is an aluminium trapezoidal core sandwich panel, finished with a primer on one side and stove-lacquered in a colour similar to RAL 9010 on the other side and coated with a protective film.

The trapezoidal sandwich panels in stock have a white lacquer finish that is similar to RAL 9010 on one side and are finished with a primer on the other side. Feel free to get in touch with us if you have special requirements or requests.

STALUFLEX® is certified for the building and construction industry with the A2 fire protection classification according to EN 13501-1, for the shipbuilding industry according to IMO Res. MSC.307(88) - 2010 FTP Code, and for the railway construction industry according to UNI EN 45545. Therefore, the STALUFLEX® panels have all the required approvals for use in the building and construction, shipping and railway transport industries.

Frequently asked questions about:

CORAPAN® GFK/AL 85

Panels made of CORAPAN® GRP/AL 85 are frequently used in transport and industry, especially for insulated containers, box bodies, partition walls, carports, conservatories, tanks, machine housings and many other applications.

Yes, the manufacturing process makes it simple to integrate inserts. These can be used as reinforcing elements or fastening points.